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.gitignore vendored
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.DS_Store .DS_Store
kicad/hbridge-backups
*.lck
kicad/fp-info-cache

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README.md
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# H-Bridge breakout PCB for CP2119L or TMI8260SP # pcb-hbridge-cp2119l
* For driving DC motors, coils and other inductive loads
* Bi-directional output
* Up to 18V, 5A
* Works with 1.8 - 5.0V logic
* Overcurrent protection
* Short circuit protection
* Overheat protection
* Integrated flyback diodes
* Pretty idiot-proof
# Basic operation
![](images/usage.jpg)
* Logic HIGH on the FORWARD pin makes the motor spin FORWARD (M+ becomes VIN, M- becomes GND)
* Logic HIGH on the REVERSE pin makes the motor spin REVERSE (M+ becomes GND, M- becomes VIN)
* Logic HIGH on BOTH pins makes the motor ACTIVELY BREAK (M+ becomes GND, M- becomes GND)
* Logic LOW on BOTH pins makes the motor FREESPIN (M+ floats, M- floats)
## "Analog" control
* The power of the motor can be precisely adjusted (0-100%) by applying a PWM SQUARE WAVE to the FORWARD/REVERSE pins
* Recommended PWM frequency: 100Hz - 5KHz
* "analogWrite()" on Arduino produces a suitable 490Hz square wave with 255 levels of control
# PCB assembly / component configurations
## For Voltage 3-18V and Current 0-5A (basic configuration)
![](images/soldering.jpg)
* Populate the TMI8260 (duh!). Note where pin 1 (marked) goes!
* Populate '2x10uF' with included ceramic capacitors
* Populate '220uF' with included polymer aluminium capacitor. Note where the negative goes!
* Skip the additional flyback diodes
* This works with PWM frequencies up to 5KHz
## For PWM frequency > 5KHz
* If the expected current is low (<3A), you can probably just use the basic configuration
* Otherwise, add 4x flyback diodes on the PCB
* SS54 or SS34 diodes, in SOD-123L package
* They are difficult to solder, sorry!
## For Voltage<10V AND Current<2A:
If you don't need the high power of this chip, consider using the DRV8835 module instead. It is cheaper and comes pre-assembled.
## For ONE directional control:
If you don't need bi-directional control, consider just using a N-MOSFET and flyback diode instead. Cheaper, simpler.
# Built in protections
The TMI8260/CP2119 has protection features that allow it to protect **ITSELF**
* It cannot protect the connected motor/coil - make sure VIN is a voltage that the motor can handle!
* It cannot fully protect the power source - make sure it can handle the current the motor will take!
## Overcurrent / short-circuit protection
* If the connected motor / coil attempts to take more than > 9A, overcurrent protection kicks in
* The device will stop supplying power for approx 50 microseconds, and let the current drop
* After that, the device will automatically retry applying current
* This is very helpful when starting large motors from a standstill - the surge current will be effectively limited, and the motor will slowly spin up instead of taking infinity amperes.
* This does protect the power source by limiting the consumed current to approx 9A
* This feature relies on the inductance of the connected motor/coil. If the inductance is too low, the safety feature will not have time to react before the current becomes too high.
## Overtemperature protection
* If the TMI8260 gets too hot (>150C) during continuous operation, it will temporarily stop providing power to the load
* After cooling down, it will automatically return to normal operation
## Integrated flyback diodes
* Inductive loads tend to induct reverse voltages that may damage drive circuitry
* The TMI8260 has integrated flyback diodes (inside the chip) that can handle most use cases
* The PCB has space for additional external flyback diodes, for more extreme cases (see "Use cases")
# Parts included in the kit:
* Breakout PCB
* TMI8260SP-MS chip [(datasheet in Chinese)](datasheets/TMI8260SP-MS.pdf)
* Polymer aluminium capacitor (SHENGYANG SM227M025E0600 220uF 25V)
* 3x Ceramic capacitors (10uF 25V 0603)

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2
kicad/hbridge.kicad_prl
Unescape View File

@ -96,7 +96,7 @@
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21
kicad/hbridge.kicad_pro
Unescape View File

@ -124,7 +124,7 @@
}, },
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"min_via_annular_width": 0.1, "min_via_annular_width": 0.1,
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{ {
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"duplicate_sheet_names": "error", "duplicate_sheet_names": "error",
"endpoint_off_grid": "warning", "endpoint_off_grid": "warning",
"extra_units": "error", "extra_units": "error",
"footprint_filter": "ignore",
"footprint_link_issues": "warning",
"four_way_junction": "ignore",
"global_label_dangling": "warning", "global_label_dangling": "warning",
"hier_label_mismatch": "error", "hier_label_mismatch": "error",
"label_dangling": "error", "label_dangling": "error",
"label_multiple_wires": "warning",
"lib_symbol_issues": "warning", "lib_symbol_issues": "warning",
"lib_symbol_mismatch": "warning",
"missing_bidi_pin": "warning", "missing_bidi_pin": "warning",
"missing_input_pin": "warning", "missing_input_pin": "warning",
"missing_power_pin": "error", "missing_power_pin": "error",
@ -455,15 +446,9 @@
"pin_not_driven": "error", "pin_not_driven": "error",
"pin_to_pin": "warning", "pin_to_pin": "warning",
"power_pin_not_driven": "error", "power_pin_not_driven": "error",
"same_local_global_label": "warning",
"similar_label_and_power": "warning",
"similar_labels": "warning", "similar_labels": "warning",
"similar_power": "warning",
"simulation_model_issue": "ignore", "simulation_model_issue": "ignore",
"single_global_label": "ignore",
"unannotated": "error", "unannotated": "error",
"unconnected_wire_endpoint": "warning",
"undefined_netclass": "error",
"unit_value_mismatch": "error", "unit_value_mismatch": "error",
"unresolved_variable": "error", "unresolved_variable": "error",
"wire_dangling": "error" "wire_dangling": "error"
@ -575,7 +560,6 @@
], ],
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"group_symbols": true, "group_symbols": true,
"include_excluded_from_bom": false,
"name": "Grouped By Value", "name": "Grouped By Value",
"sort_asc": true, "sort_asc": true,
"sort_field": "Reference" "sort_field": "Reference"
@ -610,7 +594,6 @@
"net_format_name": "", "net_format_name": "",
"page_layout_descr_file": "", "page_layout_descr_file": "",
"plot_directory": "", "plot_directory": "",
"space_save_all_events": true,
"spice_current_sheet_as_root": false, "spice_current_sheet_as_root": false,
"spice_external_command": "spice \"%I\"", "spice_external_command": "spice \"%I\"",
"spice_model_current_sheet_as_root": true, "spice_model_current_sheet_as_root": true,

294
kicad/hbridge.kicad_sch
Unescape View File

@ -1,7 +1,7 @@
(kicad_sch (kicad_sch
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(length 2.54) (length 2.54)
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